Abstract

Two types of laboratory cells have been constructed to electrowin zinc from sulfate electrolytes: one cell was cylindrical while the other had a rectangular (flat) geometry. Cells were operated on industrial or synthetic electrolytes to electrodeposit zinc onto a spouted bed of zinc particles in the range of 0.75 to 1.45 mm. Current efficiencies and cell voltages have been measured during the course of batch experiments, enabling the calculation of the energy consumption per kilogram of zinc deposited. Electrolyte samples have been analyzed. Current densities (current per unit of cell cross-sectional area) were in the range of 1380 to 6200 A/m2. Most catholytes were initially neutral and contained on the order of 150 g/L of zinc. Final acid contents were in the range of 39 to 114 g/L of sulfuric acid. The performance of the cells (particularly with respect to current efficiency) was superior to prior work on fluidized bed electrowinning from similar electrolytes. The flat cell was superior to the cylindrical cell and showed energy consumptions of less than 3 kWh/kg zinc at current densities up to 3500 A/m2 when used to take the zinc content from 150 to 100 g/L zinc. Current efficiencies in this application ranged from 91 to 92 pct.