Abstract

This paper presents an interface ac-dc converter to connect the 380 V bipolar dc microgrid with the 240 V split-phase single-phase ac utility. The design targets are high efficiency, leakage current attenuation, and symmetric bipolar dc bus generation. A transformerless two-stage topology is proposed to decouple the common-mode ( CM) voltage between the connected ac and dc systems. The two-stage structure also reduces the required capacitance in single-phase power conversion by allowing a large voltage ripple on the intermediate dc link. Adaptive dc-link voltage control and interleaving of state-of-the-art silicon carbide (SiC) MOSFETs are adopted to achieve high efficiency. Interleaving angles are optimized to minimize the total volume of both differential-mode and CM magnetics. An active CM control method is incorporated to regulate the dc and low-frequency CM voltages on the dc buses with respect to the ground. The resultant dc bus voltages are rendered symmetric to the ground, and the leakage current is suppressed. The generated +/- 190 V dc bus is suitable for bipolar 380 V dc power distribution systems. Pluggable phase-leg modules with embedded driving and protection circuit are designed and tested, based on which a 10 kW all-SiC converter prototype is built achieving an efficiency >97%.