Abstract

This study addresses the challenges associated with conventional plywood shear testing by introducing a novel miniaturized shear test method. This approach utilizes a controlled router toolpath for precise sample fabrication, enabling efficient material use and data acquisition. Miniaturized samples, designed with double shear zones, were tested for ?xy, ?xz, and ?yz configurations using a universal testing machine. Results revealed a mean ultimate shear strength ranging from 5.6 MPa to 7.3 MPa and a mean shear modulus ranging from 0.039 GPa to 0.095 GPa, confirming the orthotropic nature of plywood. The resulting shear behavior was determined with stress–strain curves correlated with failure patterns. The miniaturized tests effectively captured the material’s heterogeneous behavior, particularly at smaller scales, and demonstrated consistent load-bearing capacity even after substantial stress reduction, suggesting suitability for bracing applications. This method allows for increased sample sizes, facilitating robust data collection for developing and validating finite element models. Future work will focus on evaluating the scalability of the observed orthotropic behavior and data scatter at larger scales and assessing the potential for this method to replace conventional full-scale plywood shear testing. © 2024 by the authors.